automatic welding robot

GiboSmartSolutions

GiboWeld

Compact

Gibotechs løsning til auto­ma­ti­seret svejsning. GiboWeld Compact er baseret på kendt teknologi og en KUKA-platform.

Løsningen tilbydes som en færdig turnkey løsning indenfor rammerne beskrevet på bagsiden og kan nemt tilpasses
kunde­spe­ci­fikke krav efter behov.

Robot

KUKA

Machine

Kemppi A7

Materials

Steel, aluminum, stainless steel

Mål

Width 2,200 mm, length 3,960 mm,
height 2,320 mm

Solution

The solution is deli­vered assembled and
ready to use

Advantages

• Compact mobile cell that saves space in the workshop
• Quick start welding tasks with simple simu­lation and off-line programming with pre-confi­gured simu­lation modules
• High loading/unloading during the welding process
• The cell may be placed on a lorry and moved by truck if needed
• Prepared for remote support to reduce down time
• Closed cell for zero environ­mental impact in the workshop keeping sound, light and fumes away from the employees

Solution

• 1x completely closed welding cell on frame
o 2x doors
o Windows with welding glass
o Extraction in the ceiling
o Truck hangers
• 1x KR CYBERTECH nano KR 10 R1420 incl. controller and teach pendant
• 1x Gas-cooled Kemppi A7 350A power source
o Wirefeeder
o 5 meter welding gun
• Integrated software for steel, aluminum and stainless steel
• Abicor Binzel cleaning station
o Mechanical cleaning
o Spray
o Wire cutting and TCP refe­rence
•1x manual turn­table, payload 250kg, range 750x1200mm
• Software
o KUKA WebHMI
o KUKA ArcTech_Advanced
o KUKA TraccTCP
• Installation and commis­sioning at the customer’s premises
• Complete docu­men­tation package incl. CE docu­men­tation
• Robot and welding course for operators

Functionality

GiboWeld Compact is a compact welding solution for MIG/MAG welding of small parts in small or medium series. Welding can be performed in black steel, aluminum and stainless steel. With synergic or pulse ME arc. Despite the compact size of the cell it has a working area of 750 x 1,200 mm.

The cell is parti­cu­larly suitable for creating the first expe­ri­ences of auto­mated welding in the tran­sition from manual welding. It is easy to install the cell in the production as it arrives as a finished package with all equipment
confi­gured.

After the robot course and welding course, the operator is ready to develop new welding programs for the cell.

GiboWeld has the latest software and can be programmed offline from a PC during the welding process. This saves time and increases productivity compared to manual welding.

The GiboWeld Compact has a smart turn­table with two work­sta­tions allowing you to prepare new items while the cell is welding. This ensures an effi­cient production flow with maximum arc time.

GiboWeld is CE certified and designed for zero environ­mental impact in the workshop keeping sound, light and fumes away from the employees

Need help?

Kenneth Pedersen_web_sh

Kenneth Pedersen
Project Sales Manager

+45 20 66 35 04
kep@​gibotech.​dk